High-Performance Hydrostatic Pressure Testing Machine with Pressure-Sealing End Caps for Plastic Pipelines
Product Specifications
| Attribute |
Value |
| Testing Range |
0-10MPA |
| Accuracy |
-1%~+2% |
| Test Temperature Range |
15~95℃ |
| End caps |
Φ8-1800mm |
| Display |
LCD |
| Test curve |
Pressure-time And Pressure-temperature |
| Safety Protection |
Over Pressure/Over Temperature |
| Test Mode |
Automatic |
| Test Medium |
Water |
| Customized support |
OEM |
| Certificate |
CE, ISO |
Equipment Purpose
This instrument is primarily designed to determine the long-term hydrostatic pressure resistance duration and instantaneous burst pressure values of various plastic pipes and composite pipes. By applying progressively increasing water pressure to the pipes, it simulates the pressure conditions that the pipes may encounter in real-world operating environments, thereby evaluating the pressure resistance and burst resistance performance of the pipes.
Core Component Composition
- Pressure Control System: Enables precise control over pressure values throughout the test, including setting, dynamic adjustment, and stable maintenance of pressure parameters.
- Pressure Generation Device: High-pressure pumps serve as the pressure source, capable of converting low-pressure liquid into high-pressure liquid.
- Constant Temperature Medium Tank: Regulates the temperature of the test medium (typically water), ensuring tests are performed under preset temperature conditions.
- Specimen Fixing Fixtures (End Caps): Used to secure pipe specimens, preventing pipe displacement or leakage during tests.
- Automated Data Processing Unit: Equipped with functions for automatic calculation of test data and printing of test reports.
Applicable Pipe Categories
Thermoplastic Pipes:
- Polypropylene variants (PP-R, PP-B, PPA)
- Polyethylene types (PE, PE-X)
- Polyvinyl chloride derivatives (PVC, UPVC, PVC-C)
Composite Pipes: Typical examples include aluminum-plastic composite pipes, which combine plastic and metal layers to improve structural strength.
Product Characteristics
- User-Friendly Control: Equipped with a touchscreen or PC-based interface for intuitive parameter setting.
- Compact Multi-Pressure Design: Space-efficient footprint with up to 50 distinct pressure levels.
- Smart Specimen Recognition: Automatically detects pipe dimensions and materials.
- Optimized Pressure Control: Employs intelligent algorithms for realistic testing conditions.
- Precise Pressure Adjustment: Supports independent pressure configuration for each test channel.
- Long-Lasting Components: Minimizes wear on solenoid valves for reduced maintenance.
- Corrosion-Resistant Construction: All water-contacting components made from high-grade stainless steel.
- Multilingual Display: Supports multiple languages for global operation.
- In-Test Calibration: Enables pressure calibration during testing without halting operations.
- Comprehensive Safety Protection: Multi-layer safeguards covering electrical, mechanical, and software domains.
- Convenient Data Sharing: Utilizes TCP/IP protocol for real-time data transmission.
Meet Standards
ISO1167-2006, ASTMD1598-2004, ASTMD1599, ISO9080, CJ/T108, ASTMF1335.
EN 12201 - 1:2024, EN 1555 - 1:2021, EN ISO 2507 - 2:2017
The free length of the specimens
| Specimen Type |
Free Length Requirements |
| Extruded Pipe Specimens |
dn <315mm: ≥ 3dn and ≥ 250mm; dn >315mm: ≥ 2dn |
| Injection-molded Pipe Specimens |
dn <50mm: 3dn; 50mm ≤ dn ≤ 110mm: ≥ 140mm |
| Assembled Specimens with Hydrostatic Thrust (Two Pipe Sections) |
≥ 3dn and ≥ 250mm (dn >315mm: ≥ 2dn if min. length not met) |
| Assembled Specimens with Hydrostatic Thrust (with Fittings) |
≥ 2dn and ≥ 150mm; dn >250mm: ≥ 1.5dn |
| Assembled Specimens with Hydrostatic Thrust (Saddle Branch) |
≥ 100mm |
| Assembled Specimens without Hydrostatic Thrust |
= dn and ≥ 150mm |
Technical Parameters
| Model |
XGY-10C |
| Diameter range |
Φ8-1800mm |
| Stations |
3, 5, 6, 12, 15, 18, 20, 25, 50, 100 etc can customized |
| Control mode |
Micro-control, industrial PC control |
| Display mode |
Industrial PC LCD color display |
| Storage mode |
PC storage |
| Print mode |
Color printer output |
| Test pressure |
Pressure range: 0.1-10MPa
Control accuracy: ±1%
Display resolution: 0.01MPa
Working range: 5%~100%FS
Indication error: ±1% |
| Test Timer |
Timer range: 0~10000h
Timer accuracy: ±0.1%
Timer resolution: 1s |
| Power |
380V 50Hz three-phase four-wire 1.5KW |
| End caps models |
from Φ8 to 1800mm |
| Water tank size |
According to the pipe size |
| Temperature range |
15-95℃ |
| Dimensions (three stations) |
715*625*1700(mm) or others |
Support and Services
We offer comprehensive technical support for Hydrostatic Pressure Testing Machines. Our seasoned technical support team is capable of delivering the following services:
- Machine installation and commissioning
- Troubleshooting support and professional technical consultation
- Repair and preventive maintenance services
- Supply of genuine spare parts and consumables
- Software updates and version upgrades
We are committed to delivering premium customer service and remain readily available to address any questions or concerns you may have.
FAQ
Q1: What is the purpose of the Hydrostatic Testing Machine?
A1: The Hydrostatic Testing Machine is designed to test the hydrostatic strength and bursting strength of plastic pipes.
Q2: What types of components and materials can the Hydrostatic Pressure Testing Machine test?
A2: The machine is capable of testing plastic pipes and composite pipes (e.g., PP-R, PP-B, PP-A, PVC, PE, PE-X, etc.).
Q3: What is the accuracy of the Hydrostatic Pressure Testing Machine?
A3: The machine features an accuracy of within 0.1% of the full-scale reading.
Q4: What is the maximum pressure that the Hydrostatic Pressure Testing Machine can handle for testing?
A4: The machine supports pressure testing up to 10MPa (100 bar, 1450 psi).
